ENLYZE differs from other solutions in three aspects.

1. OEE Calculation for Continuous Manufacturing

The OEE originally comes from batch production. When the OEE concept was transferred to continuous manufacturing, instead of using the Ideal Cycle Time, it was calculated with plant-specific performance references. This assumes that all products on a plant are manufactured with the same performance; this is unrealistic and leads to unusable OEE values. Most OEE software providers still use this approach.

ENLYZE, on the other hand, calculates with the Maximum Demonstrated Speed (MDS), a product-specific performance calculation for continuous manufacturing. This is possible because ENLYZE combines machine, order, and product data (from MES/ERP) in the background, thus understanding the maximum performance level for each plant-product combination. This gives you OEE values that are genuinely suitable for optimizing your production.

2. Manufactured Reality Instead of Estimated Data

A large part of today's OEE systems relies on manual data collection by the operators. Starting from the achieved speeds to the recorded downtime. Manual data entry is prone to errors, whether intentionally or not, and leaves optimization potentials by the wayside.

In contrast, ENLYZE captures all relevant data directly from the machine and from your ERP, reflecting the manufactured reality and reducing the manual effort for the operators.

3. Seamless Integrations with Your Systems & Tools

ENLYZE connects with your MES, BDE, or ERP systems, so that all data for OEE calculation is available without double work. You can easily synchronize data from ENLYZE with your existing systems like MES, ERP or use it in other tools like Power BI, Excel, or Python SDK.